The Mitutoyo 114-103 V-Anvil Micrometer is a precision measuring instrument designed to measure the outside diameter of cutting tools with an odd number of flutes, such as taps, reamers, and end mills.
With a measuring range of 25 to 40 mm, a graduation of 0.01 mm, and an accuracy of ±5 µm, this micrometer is tailored for high-precision applications in various industries.
Product Overview : Mitutoyo 114-103 V-Anvil Micrometer (25–40mm)
Key Specifications:
- Range: 25 to 40 mm
- Graduation: 0.01 mm
- Accuracy: ±5 µm
- Flatness:
- Spindle: 0.6 µm
- Anvil: 1.3 µm
- Measuring Surfaces: Prism angle 60°/108°
- Spindle Face: Carbide tipped
- Mass: Approximately 400 g
- Finish: Satin chrome on thimble and sleeve
Design Features :
- V-Anvil Design: Specifically engineered to measure the outside diameter of cutting tools with an odd number of flutes.
- Ratchet Stop Mechanism: Ensures consistent measuring force, enhancing measurement reliability.
- Carbide-Tipped Spindle and Anvil: Provides wear resistance and maintains measurement accuracy over time.
- Satin Chrome Finish: Reduces glare and resists rust, ensuring durability and ease of use.
Performance Analysis :
Positive Aspects :
- High Precision: With an accuracy of ±5 µm and flatness measurements of 0.6 µm (spindle) and 1.3 µm (anvil), the 114-103 micrometer offers exceptional precision, making it suitable for critical measurements.
- Durability: The carbide-tipped spindle and anvil, along with the satin chrome finish, contribute to the instrument’s longevity and resistance to wear.
- Ease of Use: The ratchet stop mechanism ensures consistent measuring force, reducing user error and enhancing measurement reliability.
Considerations :
- Analog Display: While the analog display provides a traditional measuring experience, some users may prefer digital models for easier reading and data recording.
- Price Point: The 114-103 micrometer is positioned at a premium price point, which may be a consideration for budget-conscious buyers.
Applications and Use Cases :
Who Can Benefit from the Mitutoyo 114-103 Micrometer ?
- Manufacturing Professionals: Ideal for machinists and toolmakers who require precise measurements of cutting tools with an odd number of flutes.
- Quality Control Inspectors: Ensures that cutting tools meet specified tolerances, contributing to product quality and consistency.
- Research and Development Laboratories: Facilitates precise measurements for the development and testing of new cutting tools.
Practical Applications :
- Measuring Outside Diameters: Accurately measures the outside diameters of taps, reamers, and end mills with three or five flutes.
- Pitch Diameter Measurement: When used with a centerline groove, it aids in measuring the pitch diameter of taps using the single-wire method.
- Quality Assurance: Ensures that cutting tools conform to specified dimensions, maintaining product quality and performance.
Tips for Optimal Use :
- Consistent Measuring Force: Utilize the ratchet stop mechanism to apply consistent measuring force, ensuring accurate and repeatable measurements.
- Regular Calibration: Periodically calibrate the micrometer using the supplied setting standard to maintain measurement accuracy.
- Proper Storage: Always store the micrometer in its fitted plastic case to protect it from dust, moisture, and potential damage.
- Clean Measuring Surfaces: Before use, clean the spindle and anvil to remove any debris or contaminants that could affect measurement accuracy.
Maintenance and Care :
- Cleaning: Regularly clean the micrometer with a soft cloth to remove any dirt or oil. Avoid using abrasive materials that could damage the surface.
- Lubrication: Apply a light coat of oil to the spindle and anvil to prevent rust and ensure smooth operation.
- Avoid Dropping: Handle the micrometer with care to prevent damage to the delicate measuring surfaces.
- Environmental Conditions: Store and use the micrometer in a controlled environment to prevent expansion or contraction due to temperature fluctuations.
Conclusion :
The Mitutoyo 114-103 V-Anvil Micrometer is a high-precision instrument designed for measuring the outside diameters of cutting tools with an odd number of flutes.
Its robust construction, combined with features like the ratchet stop mechanism and carbide-tipped measuring surfaces, ensures accurate and reliable measurements.
While it comes at a premium price point, its performance and durability make it a valuable tool for professionals in manufacturing, quality control, and research and development.
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